MACHINE SPECIFICATIONS AND STANDARD FEATURES:
Heat Sealing Area - up to 18 in. x 30 in. (45.7cm x 76.2cm)
Automatically indexing seal tool plates cycling up to 18 cycles/min depending on packages
(ex. 3.5 sealing time = approx 11cpm)
Number of tooling plates- 18 to 38 depending on number of stations
Quick change lift off tooling receivers on SS chain to provide versatility and productivity
Heating Elements - 220v or 480v, Flat 1" heat plate w/internal heaters
Seal Platen - precision machined Aluminum, Dupont Teflon Silverstone coating is included
Electrical Requirements - 220/240V or 480v, 3 ph
Servo drive indexing conveyor for precise location of tools
Remote floor mount controls cabinet
Timer, Temperature and Speed Control - Digital set and read out
Sealing Pressure - up to 10,000 pounds at 100 PSI
Air reservoir included; 4.7 gallon ASME rated; includes ASME pressure relief safety valve
Air Dump Safety valve, OSHA approved.
Electrical Requirements - 220/240 or 480 volts; 3 phase
Vacuum pump and required manifolds; for modular Atlas Vac card and blister feeders (optional)
Floor Space - 36 in width (+ guarding) x length based on modular loading stations needed resulting in no wasted space compared to carrousel models
Mounted on leveling pads with height adjustment
Rigid welded 3/16" steel tubular framework w/special epoxy paint; White or Steel-it standard
Weight - depends on length; rugged, durable, not made of angle and sheet metal
Clear guarding doors with safety interlocks; at sealing station and feeder attachments
Emergency stops, multiple locations
Sealer is ready for operation upon connection to air and electric power.
Allen Bradley 5/05 PLC and PanelView 1100 Programmable operator interface; stores multiple programs
Programmable Time and Temperature controls w/limits & alarms
Electronic process monitoring with temperature and pressure sensor fail-safe alarms
Pressure validation port
Eye level controls
Four (4) thermocouples for programmed control feedback and accurate temperatures
Pressure regulation, precision manual adjustment (see auto optionbelow), liquid filled precision gauge
English or metric readouts
Password protection capable
Air Usage - 11-13 CFM @ 80 PSI at 4 cycles per minute. Supply @ 100psi with 3/4"+ dia line min.
Single exhaust port for connection to discharge line from room
Owner’s manual, schematics and programs on CD ROM. Sealer is ready for operation upon connection to air and electric power; air filter and gauge included.
INDEXING 18:30 OPTIONS & ACCESSORIES:
Auto thermoformed tray feed and placement attachment
Auto product feed and placement attachment, w/verification technologies for count & orientation
Auto card (precut, preprinted) lid stock feed and placement attachment
Auto roll stock feed for lid material
Roll stock printer
Perforation or cutting, secondary operations in-line
Bar code inspection systems
Auxiliary labeling systems
Lot code embossing capability
Auto discharge system w/ product orientation for down stream operations
Automatic bulk packaging from discharge
Tri-color stacklight of your choice
Stainless steel framework, welded 3/16” rectangular tubing far superior to angle iron and sheet metal, includes stainless steel controls cabinet
Pick-n-place robotics, authorized Fanuc integrator
INDEXING 18:30 PROCESS CONTROL & DOCUMENTATION OPTIONS:
a) Mitsubishi Process Control System including Mitsubishi PLC & E300 operator interface, pressure transducer using I/P transmitter for programmed fine pressure control with auto regulator, digital pressure and temperature monitor with alarms. Enhanced screen.
b) Seal Parameter Documentation System w/Process Control System including Mitsubishi PLC & E300, intelligent operator with RS 232 output, pressure transducer, alarms and cut-off. Provides channel to serial printer for printing parameter information to labels on every cycle (standard) or to a lot run report (optional). Printer not included (ex Panasonic KX-P1092). Parallel printer port available for HP lasers with upgrade to Mitsubishi E700 operator screen. Bar code imprinting available also.
c) Pressure setting through PLC using I/P transmitter (included in a & b above)
d) Allen Bradley 5/05 PLC and PanelView 550 or 600 or 1100
e) Network capability, LAN or PC communication, requires option a or b above w/upgrade to Mitsubishi E700 Operator interface, uploads data to client network for reports.
f) Calibration Services, IQ, OQ, other
g) Translations of PLC Screens and Manuals
h) CE rating
i) Barcode reader & integration